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The following is a Lean Case Study from our MEP MSI-managed family of Manufacturing Extension Partnerships (MEPs) that demonstrates the impact of the Time Wise® Management Systems’ Lean transformation methodology deployed through Time Wise® Solutions training products.
Tampa, FL - Ron Holland, vice president of operations for Edwards Manufacturing recently attended Time Wise Principles of Lean Manufacturing workshop facilitated by the Florida Manufacturing Extension Partnership (MEP). Holland listened to all that was being said and quickly decided "we need to do this." "Putting Lean Manufacturing practices into place has been a great experience," Holland said. "We’re now in our third year and I feel like we’re just getting started. It has been a great help to us because while other processes are just a lot of talk, Lean Manufacturing is something you can touch, feel and understand." "Best of all," Holland added, "the results are measurable, impressive and our employees are involved and loving what has happened." The end result, as described by Holland, was impressive. Factory throughput time for related products was reduced by 30 percent, and production capacity was increased by 25 percent. In addition, product travel distance has been reduced by 92 percent and factory floor space requirements have been reduced by 25 percent. "Having the MEP project managers come to map out our process and really take time to understand what we do has had a positive impact on everyone here," Holland said. "Now we have our people looking at our entire manufacturing process and improving their work station activity without causing problems somewhere else." Edwards Manufacturing has been a leading provider of custom point-of-sale and food handling equipment for the food retailing industry since 1994. Headquartered in Tampa, the company employs 185 people in three divisions (two in Tampa and one in Atlanta). Initially, Florida MEP personnel worked with the company’s management team to introduce Lean Manufacturing to key employees. During the first stages, the company’s aluminum cart product line was targeted for Lean transformation. "My people immediately took to it," Holland said. "Not only did we implement the basics of Lean, but my team developed a self-contained flow work cell to eliminate motion waste. I was impressed." Holland continues to be impressed. "I can measure the physical space changes we’ve made, calculate the amount of increased product produced for less cost and note the improvement in lead times," he said. "And we have reduced our outsourcing of processed parts by more than 75 percent."
The Lean success story you have just read is an actual case study from one of our MEP MSI-managed state MEP centers. Our affiliate MEPs utilize the Time Wise® Management Systems’ Lean transformation methodology based on world class Time Wise® Solutions training products. MSI-managed MEP center project managers are vetted and trained at the Time Wise® Institute and receive access to a full suite of integrated Time Wise® products.
Our certified Lean-trained project implementation facilitators work with a company's management team to identify conditions that impede the ability to become more competitive and prosperous. During intensive hands-on training sessions with employees at all levels of the organization, our certified Time Wise® MEP specialists solve specific problems from the shop floor to the front office and assess how well each department contributes to overall productivity and profitability. Essential tools are furnished to optimize performance and provide guidance so that companies can use those tools and systems effectively on their own to sustain the improvement process. Since our MEP affiliates have begun utilizing the Time Wise® Solutions suite of products, their performance has increased significantly. Just a fraction of the accomplishments of our affiliate state MEP centers have been reported on our web site. Click here to read additional success stories. To learn more about Time Wise® Solutions products or to join the Time Wise® Management Systems team of MEP Centers, please call 1-866-USA-MADE (1-866-872-6233) or email us at: info@timewisems.com. |